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Quotes for Molds, Plastic Parts or Assembly:
1: In most cases, 3D CAD data (provided by you or generated by
us) is required in order for us to prepare an accurate tooling quote.
If you do not yet have 3D CAD data, Sunway Mold is able to create
this for you. Our design department specializes in optimizing plastic
parts for low cost injection molding in China. Send us what you have:
sketches, 2D files or sample parts, and we will give you a rough initial
estimate. If the estimate is acceptable we will design a 3-dimensional
file and optimize the part design.
2: Acceptable Part File Format:
- AutoCAD: Great for 2D or simple part Design
- ProE
- SolidWorks
- IGS
- Step
In order to prepare a binding quote on a tool, Please
help us by answer the following questions:
1: Export or Local Will the tool be used in China or your
Home Country?
If in China we can use China Domestic components and
pass this large cost savings back to you.
If you will export then
we need to know country and what Injection Molding Machine it will be used
on. All mold components will be domestic for your market so mold repair is
quick and easy.
The general export tooling process is as follows:
1. We design the mold according to your verified, approved
specifications 2. The tool is built 3. We manufacture sample
parts on our injection machines, and also make you a video so that you
can see the tool in action 4. Upon approval of sample parts, tooling
balance is due 5. Tool (and optional first lot of plastic parts) is
shipped (normally via sea freight)
2. Lot Size How many plastic parts will be ordered in each
lot? Most injection molders prefer runs of at least 5,000 pieces, but
short runs are also available.
3. Required tool life How many parts do you need the tool to
be able to make in the coming years? A standard P20 steel China tool can
offer around 200,000 cycles, but with harder grade/hardened steel, the
tool can often do a million or more.
4. How many Cavities in the Mold If you wish to produce a lot
of parts per month, we can provide a tool with 2, 4, or 16 cavities. For
example, for a tool with 2 cavities, each time the plastic injection
machine runs a cycle of injecting, cooling, opening, and pushing out
parts, 2 plastic parts would be made instead of one. Multiple cavities
multiply speed and they also reduce costs because less machine time is
used per part and less plastic is wasted. A 2-cavity tool costs roughly
1.6 times as much as a 1-cavity tool.
5. What type of plastic will the part be It is important for
us to know beforehand which kind of plastic will be used to make your
parts, as different kinds of plastic have different shrink rates.
6. Your Company Contact Information We will need your company
address, telephone number, and email address. Does your company have a
website? Who do you wish us to communicate with for various types of
information requests?
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